China Standard Cema Standard Steel Conveyor Roller Idler Pulley Bearing Housing Tk Seal air compressor price
Product Description
A conveyor idler/roller/pulley plays a crucial role in the belt conveyor system. It provides support for the conveyor belt and the transported material. Different types of idlers/rollers are available, including carrying rollers, impact rollers, return rollers, etc. These idlers/rollers can be made of various materials such as steel, nylon, ceramic, and PVC. The diameter of the rollers ranges from 50mm to 219mm, with lengths varying from 400mm to 2500mm. A wide range of color options are available, including red, yellow, green, black, and more.
IDLER/ROLLER INFORMATION
The idler’s bearing housing comes in different types, including DT II type, TK type, and Flanging Type. The outer diameter of the bearing housing ranges from 60mm to 219mm (60, 76, 89, 101.6, 108, 114, 127, 133, 152, 159, 178, 184, 219). The stamping material used is SPCC/SPHC/08F. Our idlers/rollers comply with standards such as DIN, GB, ISO, JIS, and CEMA. The bearing sizes available are 6203, 6204, 6205, 6305, 6306, 6307, 6308, 6309, 6310, and 6312. The thickness options for the idlers/rollers are 2.0mm, 2.5mm, 3.0mm, 3.5mm, 4.0mm, 5.0mm, and 6.0mm. The seal material used is Nylon 6/POM.
IDLER ASSEMBLING DIAGRAM
TK III TYPE COMPONENTS DIAGRAM
IDLER PRODUCTION PROCESS
Our idler production process ensures high-quality rollers that meet industry standards.
Bearing Housing and Rubber Seal
We use top-grade bearing housing and rubber seal for our idlers/rollers, ensuring smooth operation and long-lasting performance.
Other Components
In addition to idlers/rollers, we also supply various other components for industrial use. Our product range includes agricultural gearboxes, power output shafts, sprockets, fluid couplings, worm gear reducers, gears and racks, roller chains, pulleys, planetary gearboxes, timing pulleys, bushings, and more.
Frequently Asked Questions (FAQs)
1. What are the different types of conveyor idlers/rollers available?
There are various types of conveyor idlers/rollers available, including carrying rollers, impact rollers, and return rollers.
2. What materials are used to make conveyor idlers/rollers?
Conveyor idlers/rollers can be made of different materials such as steel, nylon, ceramic, and PVC.
3. What are the standard dimensions for conveyor idlers/rollers?
The diameter of conveyor idlers/rollers ranges from 50mm to 219mm, and the length can be from 400mm to 2500mm.
4. What standards do your idlers/rollers comply with?
Our idlers/rollers comply with standards such as DIN, GB, ISO, JIS, and CEMA.
5. Can I customize the idlers/rollers according to my specific requirements?
Yes, we welcome customization based on drawings and samples provided by our customers.
All the content of this page is from the Internet and is only for reference for product selection. Our products are replacement parts and not original spare parts. We are not the holder of the original trademarks mentioned in this content. Our replacement parts are suitable for after-sales replacement and can perfectly adapt to the original spare parts. If you need to buy original spare parts, please contact the original factory or supplier for purchase.
Performance Characteristics of Idler Pulley
1. High Durability: The idler pulley is designed to withstand heavy loads and provide long-lasting performance.
2. Low Friction: The use of high-quality bearings reduces friction, resulting in smooth and efficient operation.
3. Noise Reduction: The idler pulley is engineered to minimize noise and vibration, ensuring a quiet working environment.
4. Heat Resistance: The idler pulley is made of heat-resistant materials, allowing it to function optimally even in high-temperature conditions.
5. Easy Installation: The idler pulley is designed for easy installation and replacement, saving time and effort.
Types and Characteristics of Idler Pulley
There are various types of idler pulleys available, each with its own unique characteristics:
1. V-Groove Idler Pulley: This type of pulley provides accurate belt tracking and is suitable for applications requiring precise alignment.
2. Flat Idler Pulley: Designed for flat belt applications, this pulley ensures smooth and efficient power transmission.
3. Tensioner Idler Pulley: This pulley helps maintain proper tension in the belt system, preventing slippage and ensuring reliable operation.
4. Plastic Idler Pulley: Made of durable and lightweight plastic material, this pulley offers excellent resistance to chemicals, corrosion, and wear.
5. Steel Idler Pulley: Known for its high strength and durability, the steel idler pulley can withstand heavy loads and harsh operating conditions.
Advantages of Idler Pulley Made of Different Materials
1. Plastic Idler Pulley: Offers excellent resistance to chemicals, corrosion, and wear, making it ideal for applications in corrosive environments.
2. Steel Idler Pulley: Provides exceptional strength and durability, making it suitable for heavy-duty applications.
3. Aluminum Idler Pulley: Lightweight and corrosion-resistant, the aluminum idler pulley is ideal for applications where weight is a concern.
4. Nylon Idler Pulley: Known for its self-lubricating properties, the nylon idler pulley reduces friction and extends the lifespan of the pulley.
5. Rubber Coated Idler Pulley: Offers enhanced traction and grip, preventing belt slippage and ensuring reliable power transmission.
Application of Idler Pulley
Idler pulleys find wide applications in various fields:
1. Medical Equipment: Idler pulleys are used in medical devices like MRI machines and surgical equipment for smooth and precise movement.
2. Construction: Idler pulleys are used in construction equipment for efficient power transmission and belt tensioning.
3. Agricultural Equipment: Idler pulleys are used in tractors, harvesters, and other agricultural machinery to ensure smooth belt operation.
4. Transportation: Idler pulleys are used in vehicles, trains, and airplanes for various belt-driven systems, such as air conditioning and power steering.
5. Home Appliances: Idler pulleys are utilized in appliances like washing machines and dryers to maintain proper tension in the drive belts.
Future Development Trends and Opportunities
The idler pulley industry is expected to witness several development trends and opportunities:
1. Technological Advancements: Advancements in materials and manufacturing techniques will lead to the development of more efficient and durable idler pulleys.
2. Growing Demand: The increasing use of automated systems and machinery in various industries will drive the demand for idler pulleys.
3. Sustainability: The focus on sustainability and energy efficiency will lead to the development of idler pulleys that consume less power and reduce environmental impact.
4. Market Expansion: The expanding industrial sectors, especially in developing countries, will create new market opportunities for idler pulley manufacturers.
Choosing a Suitable Idler Pulley
When selecting an idler pulley, consider the following aspects:
1. Load Capacity: Choose a pulley that can handle the specific load requirements of your application.
2. Material: Select a material that is suitable for the operating conditions and environment of your application.
3. Diameter and Size: Ensure that the pulley’s diameter and size are compatible with the belt system and equipment.
4. Type of Pulley: Choose the appropriate type of pulley based on the specific needs of your application.
5. Bore Size: Consider the bore size of the pulley to ensure proper fit and alignment with the shaft.
In summary, idler pulleys are essential components that offer high durability, low friction, and noise reduction. They come in various types and materials, each with its own advantages. Their applications in different industries highlight their value and importance. The future of idler pulley products looks promising, with opportunities for growth and advancements. When selecting an idler pulley, consider factors such as load capacity, material, diameter and size, type of pulley, and bore size. By choosing the right idler pulley, you can ensure smooth and efficient power transmission in your equipment and machinery.
Author: Dream